Panel building with Siemens S7-1500 PLC
- Fast and stable communication
- Design in accordance with NEN-EN 61439
- Fully tested and documented
Reliable communication in industrial automation
A control cabinet with Profinet or EtherCAT fieldbus forms the core of modern industrial automation. Both fieldbuses provide fast, reliable data communication between PLCs, I/O modules and drives, allowing processes to be controlled accurately and efficiently. Gerbin Control designs and builds custom panels in which these communication techniques are integrated according to the applicable standards, such as NEN-EN 61439 and NEN 1010. The result: future-proof control solutions with high reliability and maximum performance.
Paneelbouw Pioniers voor Machinebouw
Met de precisie van een horlogemaker en de souplesse van een acrobaat, zet Gerbin Control zich in voor het creëren van maatwerk elektrotechnische panelen voor de machinebouw. Als veerkrachtige speler in de paneelbouw, schakelen we snel, zonder in te boeten op kwaliteit of duurzaamheid. Stap in onze wereld van innovatie en ontdek hoe we uw machinebouw-projecten naar een hoger niveau kunnen tillen.
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VERDUURZAMING
Toegewijd aan een duurzamere toekomst
UL/CSA
UL / CSA certificering voor uw panelen in huis.
What is panel building with Profinet / EtherCAT fieldbus
Panel construction with Profinet or EtherCAT fieldbus focuses on realizing efficient, networked control systems. These fieldbuses allow real-time communication between different components in an installation, such as PLCs, sensors and motor controllers. Whereas Profinet is mainly used in Siemens environments and is strong in integration with existing industrial networks, EtherCAT offers extremely fast data processing and is popular in high-performance applications.
Gerbin Control designs and builds control cabinets in which these fieldbuses are optimally applied. Each panel is worked out in EPLAN P8/Pro Panel and built according to the guidelines of NEN-EN 61439. Thanks to this approach, each cabinet is not only electrically safe, but also fully prepared for future expansion and system integration.
Important standards and guidelines
NEN-EN 61439
This standard ensures the safety and quality of distribution devices and control cabinets. Gerbin Control designs all panels in accordance with this directive, testing and documenting electrical, mechanical and thermal properties.
IEC 61131-3
The international standard for PLC programming. When integrating Profinet or EtherCAT networks, this standard ensures consistent software structures and compatibility between different automation systems.
NEN 1010
The standard for safe electrical installations within Europe. Among other things, it defines requirements for wiring, protective devices and grounding, allowing every control cabinet to be put into operation safely and reliably.
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Applications in industry
The combination of Profinet and EtherCAT is widely used in industries where speed, stability and precision are crucial:
- Machine building – Synchronous control of robots, motors and sensors.
- Food & beverage – precise process control and hygienic automation.
- Water management and infrastructure – Reliable data communication for pumps and valves.
- Logistics and robotics – flexible network structures with high availability.
- Marine & offshore – interference-free communication in demanding conditions.
Gerbin Control provides panel building solutions suitable for both central and decentralized architectures, including interfacing with industrial protocols such as Modbus TCP, OPC UA and MQTT.
Advantages of panel construction with Profinet / EtherCAT
- Real-time communication: rapid transfer of process data between components.
- Reliable diagnostics: Simple error detection via PLC or HMI.
- Flexible integration: Suitable for different brands and automation platforms.
- Efficient cabling: Fewer cores thanks to smart network architecture.
- Future-proof design: Extendable for future protocols and functions.
Combining networking expertise, panel building quality and knowledge of industry standards, Gerbin Control delivers solutions that meet the highest demands of modern automation.
The process from design to commissioning
- Design and engineering. – Development in EPLAN with attention to communication structure, component selection and network topology.
- Construction and assembly – Panel construction according to NEN-EN 61439 and NEN 1010, including cabling and labeling.
- Testing phase (FAT/SAT). – Verification of all connections and network communications according to FAT procedure followed by SAT on site.
- Installation and Cabling. – Professional field cabling with attention to EMC shielding and signal integrity.
- Commissioning – Testing, optimization and delivery with test report and declaration of conformity.
With this streamlined approach, Gerbin Control guarantees reliable network communication within any industrial environment.
Years of experience in the field of industrial automation
Efficiency and reliability in industrial automation
With Gerbin Control as your partner, you benefit from several specific advantages. We strive for reduced Total Cost of Ownership (TCO) and offer electrical components that meet the highest standards. In addition, we combine flexibility with competitive pricing, increase the efficiency of your systems and machines, and have an international network and UL/CSA certification.
Gerbin Control as your partner for panel construction with Profinet / EtherCAT
Gerbin Control designs and builds control cabinets with Profinet and EtherCAT fieldbuses for a variety of industrial applications. With expertise in hardware, software and network engineering, we deliver reliable systems that comply with NEN-EN 61439, NEN 1010 and UL 508A standards for export projects. Our engineers ensure that each installation communicates efficiently, is tested via FAT/SAT and delivered complete with test report and declaration of conformity.
Whether in mechanical engineering, logistics, water management or process automation, Gerbin Control is the technical partner that thinks in terms of solutions.
Contact us for technical advice or a free quote.
Frequently asked questions about Panel construction with Profinet / EtherCAT fieldbus
What is the difference between Profinet and EtherCAT?
Profinet uses standard Ethernet and is optimized for broad industrial applications, while EtherCAT is specifically designed for real-time control with minimal latency. Both protocols are reliable, but EtherCAT is faster with high synchronization requirements.
Can Profinet and EtherCAT be used together in one control cabinet?
Yes, you can. Gerbin Control integrates both networks if systems from different vendors need to work together. A good network topology and alignment of PLC software are essential for this.
What standards apply in this panel construction?
Important standards are NEN-EN 61439 for the construction of control cabinets, NEN 1010 for electrical safety and IEC 61131-3 for PLC programming. For exports, UL 508A often also applies.
Are these systems suitable for ATEX environments?
Yes, when required, Gerbin Control supplies explosion-proof cabinets in accordance with ATEX 114 (2014/34/EU). This makes the solutions suitable for Zones 1 and 2 where gas or dust explosion hazards exist.
Why do customers choose Gerbin Control?
Because Gerbin Control combines technical precision with knowledge of industrial communications, safety norms and international standards. Each panel is customized, designed in EPLAN, built and tested according to FAT/SAT, and ready for long-term reliable operation.
